Infrastructure
Modern Apparel Manufacturing Infrastructure in Delhi, India
Jaydee Exports operates a technology-driven, vertically integrated garment manufacturing unit designed to produce premium woven, knitted, and blended fabric apparel for global B2B buyers, private labels, and fashion importers.
Our manufacturing plant combines traditional tailoring precision with modern automated machinery. By utilizing advanced Optitex CAD pattern grading systems, high-speed Juki single-needle UBT sewing units, and comprehensive in-house wet processing setups, we achieve maximum operational efficiency, strict quality consistency, and fast lead-time execution for bulk export orders.
Streamlined Product Development & Order Execution
Our dedicated technical design and sampling department converts tech packs, sketches, and global fashion trends into precise buyer-ready prototypes. Every order follows standard Bill of Materials (BOM) management and rigorous vendor control to guarantee on-time material sourcing.
Pre-Production & Approval Sampling Workflow
Fitting Samples
Constructed in substitute fabric to verify measurements, pattern silhouette, and technical fitting parameters.
Pre-Production (PP) Samples
Created using actual bulk fabrics, trims, and accessories to finalize production specs prior to bulk cutting.
TOP / Shipping Samples
Pulled directly from final bulk production lines to verify finishing, labeling, and retail-ready packaging compliance.
Lab Dips, Bit Looms & Strike-Offs
Rapid shade approvals for dyed fabrics (Lab Dips), printed graphics (Strike-offs), and yarn-dyed checks (Bit Looms).
8-Stage Garment Manufacturing Process
Our integrated production ecosystem ensures tight quality control across every phase of clothing assembly.
1. Fabric Relaxing & Spreading
Woven and knitted rolls are unrolled and relaxed prior to cutting to relieve internal fiber tension, minimizing residual shrinkage in finished garments.
2. Precision CAD Cutting
Computerized marker planning with Optitex CAD software maximizes fabric utilization efficiency, while straight-knife machines execute high-precision cutting.
3. Embellishment & Embroidery
In-house specialized sampling for computer embroidery, sequins, and hand beadwork, backed by audited regional production partners.
4. High-Speed Assembly Lines
Engineered progressive assembly lines equipped with automated Juki UBT single-needle, multi-thread overlock, and flatlock sewing machinery.
5. Hardware & Button Attachment
Automated buttonhole indexers, snap fasteners, and heavy-duty rivet attachment machinery ensure durable hardware placement.
6. Industrial Laundry & Dyeing
On-site wet processing unit fitted with automatic washing, hydro-extractors, dryers, and perc dry-cleaning plant for specialty garment washes.
7. Finishing & Steam Pressing
Vacuum-assisted steam pressing tables, automated thread suckers, and metal/needle detector units ensure clean presentation and consumer safety.
8. AQL Quality Inspection
Strict inline check points and final audit inspections based on AQL 2.5 international standards before export packaging and container loading.
9. Export Packaging & Logistics
Custom buyer packaging including solid size ratio assortments, barcoding, polybagging, master carton packing, and freight forwarding coordination.
Machinery & Equipment Inventory
Product Development
- 10 Juki Single Needle Units
- 2 Juki Overlock Machines
- 1 Industrial Steam Table
- 1 Optitex CAD System
Cutting Department
- 4 Straight Knife Cutters
- 4 Fabric Ticketing Units
- Automated Spreading Tables
- Pattern Digitizers
Stitching & Sewing
- 150 Juki Single Needle UBT
- 48 Juki Overlock Units
- 5 Flatlock Sewing Machines
- 7 Automated Buttonhole Lines
- 5 Button Attaching Units
- 3 Smocking & Fusing Machines
- 2 Heavy Bartek Machines
Finishing & Security
- 20 Steam Iron Press Tables
- 2 Thread Sucking Machines
- 1 High-Sensitivity Needle Detector
- Garment Inspection Tables
Industrial Laundry
- 2 Excel Washers (50kg Each)
- 2 Excel Hydros (50kg Each)
- 2 Excel Tumble Dryers (50kg)
- 2 Renzacci Dry Clean Units
- 3 Steam Boilers (100kg Capacity)
Partner with an Audited Garment Manufacturer
Looking for a compliant apparel export house in India with proven production capacity and strict quality assurance? Contact our sales team to review tech packs or request factory audits.
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